From what i remember youll have to reflash either the ecm engine control module andor the tcm transmission control module which may not even be possible or get a tcm from europe from a passat tdi with a manual gearbox so your car knows it now has a manual transmission. May 15, 2015 the 15 passat tdi rates a very impressive 30 mpg in city driving and 44 on the highway with the standard sixspeed manual transmission another uniqueness, incidentally. The plan is to yank the 24v vr6 and the 01p automatic and put in an alh tdi and a 5 speed manual transmission. Vws carnet telematics system, which includes onthego assistance such as gms onstar system, is standard on wolfsburg and higher trims. The vw tdi store volkswagen turbo diesel parts and.
How to recode a 20042005 passat bhw tdi ecu from automatic. I looked at a manual swap for the passat but its a big project, more than most. Aside from the flywheel, and perhaps the starter motor, are there any other parts on the automatic tdi engine that are. Swap over the shift linkage for the manual and reinstall exhaust. Dear volkswagen owner or lessee, as part of volkswagens approved settlements with the united states department of justice doj, court. Complete clutch conversion kit a4 idparts expert kit if you need to replace the clutch on your high mileage tdi and want to convert to a singlemass flywheel setup this is where to start. Hello, im investigating for a possible manual gearbox swap to dsg my left knee lately isnt very well, and my car its practically new but has several years the value dropped and the option should be exactly the same car but with dsg anybody has seen any swap of this type. I have a 2001 tdi golf with manual transmission and a bad engine.
Get the best deals on complete manual transmissions for volkswagen golf when you shop the largest online selection at. All north american tdi s from 1996 through 2003 came with a. I should be doing the 5th gear set swap in the next couple of weeks, and then the transmission swap in july. Set includes large gear 02z 311 158a, small gear, 02z 311 361a, and spring plate for the small gear.
Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit. I have an bhw tdi engine that i need a transmission for it would be great if i could get a manual but i know they did not make any in the us. B5 passat tdi manual transmission swap page 4 tdiclub. Complete manual transmissions for volkswagen jetta ebay. Tdi manual transmission swap parts kit 9905 vw jetta golf. Many parts that were needed to make this car came from either a euro spec audi a4 passat tdi, or an american b5. Get the best deals on complete manual transmissions for audi a4 when you shop the largest online selection at. Complete manual transmissions for volkswagen passat for. May 23, 2015 this is an overview and timelapse video of one of my recent projects. Oct 16, 20 hello dieselpower, i had briefly looked into a manual swap on my 05 bhw a while ago but decided against it. We carry an extensive line of motors, transmissions, accessories new, rebuilt and used.
Replace your worn out, rusted, or damaged transmission mount with this one to restore stability of the transmission ensuring smooth and. We currently are the leader in watercooled beetle, jetta and passat automatic and standard transmissions. Im certified by the automatic transmission rebuilders association for, diagnosing, installing and rebuilding transmissions, as well as a certified ase master mechanic with l1 advanced engine diagnostic rating. Tdi manual transmission swap parts kit 9905 vw jetta golf mk4 beetle diesel euh. Are there compatible manual transmissions available for a 2005 passat tdi. European fhn 5 speed manual transmission with upgraded clutch 5 speed swap preformed 8 years 150k ago.
So my question is why is my auto drive lights still on the cluster prnd321. Used volkswagen passat with manual transmission for sale. I swapped a manual transmission into my 2002 jetta tdi. Had taken the trans computer and cluster out of a donor car i had. Quality german auto parts vw auto to standard conversion kits. Page 4 b5 passat tdi manual transmission swap vw b5 passat tdis.
Free shipping on many items browse your favorite brands. I drive a 2001 b5 passat glx 4motion and i love everything about it but i keep thinking about how much fun i could be having with a manual transmission in the 2. It appears the article is about manual transmission fluid. Passat tdi sedanwagon was only offered in 2004 and 2005. Come find a great deal on used volkswagen passats in your area today. If there is anything anyone would like me to focus on or ensure to capture in the photos, now is the time to ask. Get free passat b5 manual passat b5 manual 2004 2005 passat tdi b5 b5. Recommended oil for transmissions of volkswagen passat. Conversion to manual seems to be a great option when your trans has failed but if you. Im one driveshaft and a starter away from having everything i need to do the swap. Bhw engine from 2005 passat with 124k miles stage 2 tune from tdtuning mike and marin dgw 5 speed quattro with new seals, bearings and synchros shifts great balance shaft module delete new.
Buy cheap clutch kit for vw passat b6 variant 3c5 2. The mount us used on the passat with v6 manual transmission. Jetta, passat, golf, cabrio, new beetle manual and automatics. So i bought a 2005 vw passat tdi wagon off a friend for cheap knowing the transmission was going. Passat 5 speed manual trans conversion kansas city tdi. New guy, slipping passat tdi transmission, manual swap. Jun 23, 2010 trans fault code light on and car would not move dealer towed and said low on transmission fluid and replaced some.
Get the best deals on complete manual transmissions for volkswagen jetta. View profile view forum posts private message view blog entries member join date jun 27th, 2000. I have a replacement alh engine which was extracted from a 2003 jetta with an automatic transmission. Ya thats what i thought i was just thought maybe one of the jetta tdi manual. Rebuilt factory transmission comes with axels, shift box, and linkage, starter, pedal set. You must inform malone tuning the 3 letter transmission code e. I love doing these conversions, but your 01m can be fixed. Manual shiftercable assembly manual cv axles clutch pedal assembly hydraulic clutch master cylinder and hydraulic line to trans power. Tdi manual transmission swap parts kit 9905 vw jetta golf mk4 beetle diesel euh fits. With the automatic, we averaged roughly 33 mpg, and the. The right mount pn is 8d0399108r which is the same. Ive started gathering up my parts for a manual conversion. The passat tdi that only had 66,000 miles on it with a failed transmission was low on fluid when we checked it out, yet there were no fluid leaks on any kind.
B5 passat tdi manual transmission swap tdiclub forums. I know you can change fifth gear out but i still feel like the rest of the gears are just way too close together. The automatic transmission was beginning to slip, and this was the. Facet products are designed, manufactured, and tested internally and the external works are entrusted to selected. Car a rac presents recommended by manufacturers oil types. B5 manual transmission swap questions volkswagen passat. To put in an even lowervolume manual involves dealer tech training, parts stocking, not to mention stocking the cars themselves in various coloroption combinations.
Complete manual transmissions for volkswagen passat ebay. What type of transmission fluid for volkswagen passat. Luckily enough, scored a runningdriving v65spd car a couple days later on the cheap and the rest is history. Complete manual transmissions for volkswagen passat for sale.
The tdi passat is low enough volume in the us already. The video was filmed at 1080p quality, so it should be good. Ok so i have just done a manual swap on my 2005 passat tdi. This is an overview and timelapse video of one of my recent projects. Quality german auto parts vw mk 4 transmissions golf. Used cars new cars financing car values sell my car. Complete manual transmissions for volkswagen golf ebay. The fluid assists in the lubrication and heat disputation of the transmission, and even though it is in a closed environment, the fluid can become old and contaminated.
Complete manual transmissions for volkswagen jetta for sale ebay. Ive had this very bracket in three cars now, first my b4 passat tdi conversion, then the mk1 jetta tdi conversion and now the bus tdi conversion. The 2015 volkswagen passat comes with standard stability control, 4wheel antilock disc brakes and six airbags front, frontside and fulllength sidecurtain. Fully finished 1999 vw passat tdi 5speed conversion. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. Are there compatible manual transmissions available for a. Get the best deals on complete manual transmissions for volkswagen passat when you shop the largest online selection at. Plus, the pedal assembly is drive by wire but there was no passat tdi sold with manual transmission so youd have to add a clutch pedal or add the accelerator pedal to a gasser pedal assembly. Complete manual transmissions for audi a4 for sale ebay. Its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual. The kit includes the tdi cast adapter and appropriate transmission plate as well as flywheel spacer, starter and hardware. Get the best deals on complete auto transmissions for volkswagen when you shop the largest online selection at. Come find a great deal on used volkswagen passat wagons in your area today.
This was only offered with a 5spd automatic tiptronic transmission. Your manual transmission can take a heck of a beating over the years and it is one of the most neglected service areas on a car. After hunting for a replacement automatic transmission and coming up. Im planning on writing up the whole process here with photos etc. Conversion to manual seems to be a great option when your trans has failed but if you convert before the trans fails then you have a used transmission that you can sell to offset the cost of the conversion process.
And then it will need coded for the manual trans via vcds. Very few passats came with a manual transmission here in usa, and no passat tdi s came with manual transmission. Manual transmission 5 speed transmission id dvz fits 9805 passat 221265 fits. Manual transmission starter the automatic one wont work manual transmission axles dust tins from the engine its between the transmission and engine, and comes with two. Tips on the vcds coding for the abs and gateway were. Hello dieselpower, i had briefly looked into a manual swap on my 05 bhw a while ago but decided against it. My b6 passat has the 6mt, and i think it is really a great transmission. Recently passed ase testing for light passenger diesel engines.
If youre looking for parts only, you can click on the 020, 02a, 02j, 02m, 02t to go directly to the parts department for that style transmission. Does anyone know if you can buy a v6 manual transmission and swap that into a 1. Complete manual transmissions for volkswagen passat. Volkswagen passat tdi manual transmission fluid change cost. I love to fix a problem without rebuilding the transmission. Truecar has over 1,627,637 listings nationwide, updated daily. My guess is that at some point in the cars life, the previous owner read about the transmission service on the tdi forums and ran to a shop to get this done. I was contracted by a client to convert a tdi automatic golf to 5 speed manual, the transmission had failed and the cost of replacement was too high compared to converting the car to manual which i did. As you can see in my fuelly, the mileage i get on a 4motion passat is. I recently replaced the stuts complete with springs and. Initially a tech article posted by me on tdiclub forums which can be read here.
The main reason why is because there was never a longitudinal engine sold that will fit the 4 cylinder passat tdi engine with the right gear ratios in north america. And i can rev the engine from the engine bay if needs be. Volkswagen passat 365 day warranty wbuy it nowimmediate payment order. Someone swapped a full 4motion setup into a us spec audi a4 chassis but they had everything. The vw tdi store volkswagen turbo diesel parts and accessories. Complete manual transmissions for volkswagen jetta. B5 passat tdi manual transmission swap picked up an 04 model about 2 weeks ago with 5k with a bum auto. I followed the wiring details outlined by chrismak et al. Ive got a part list of everything required mainly 1. How to recode a 20042005 passat bhw tdi ecu from automatic to manual.
Withdrawal of approved emissions modification application 20122014 model year volkswagen passat 2. Adapters are not transmission specific, they make the back of the tdi look like the back of the engine that the tdi is replacing. I plan on keeping the car indefinitely so whenif the transmission goes out i would like to put a manual 5 speed in it. This passat tdi came from canada for me to convert to manual trans. Balance shaft upgrade performed by vw owasco 5 years ago. Well, i can understand perfectly why vw does not offer a stick w diesel.
Looking for info on setting up the clutch switch after a manual transmission swap. Stonehenge grey, with grey cloth seats heated in front list of things i have done are. Tdi manual transmission swap parts kit 9905 vw jetta golf mk4. Get the best deals on complete manual transmissions for volkswagen jetta when you shop the largest online selection at. B5 passat tdi manual transmission swap page 5 tdiclub. This is my first little video on this car, more are coming. Hello fellow tdi owners, i just did my 2004 passat automatic to 5speed gear box swap. Complete auto transmissions for volkswagen for sale ebay. Well now im stuck with it and am working on addressing the problems. You must inform malone tuning the 3letter transmission code e. Volkswagen passat item can be shipped to commercial business only. This forum and thread have saved me many times over. Complete manual transmissions for volkswagen jetta for. Vw volkswagen jetta tiptronic automatic to 5 speed youtube.
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